Super Purchasing for Corrugated Carton Box Mill Roll Stand - Girth gear for rotary kiln, ball mill and tube mill – Special Metal

Short Description:

Gear ring Weight: 10~35T Applicable devices: rotary kiln, ball mill, tube mill Application: Cement, building material, metallurgy etc. Customizable or not: Yes Product introduction  Gear ring is the main part of rotary kiln and ball mill which has to run for a long time, therefore, there is high quality requirement for gear ring in production. Our main material for the Gear ring is similar to followings: Standard Specifications for Cast Steel Country Standard Grade United King...


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Super Purchasing for Corrugated Carton Box Mill Roll Stand - Girth gear for rotary kiln, ball mill and tube mill – Special Metal Detail:

Gear ring

Weight: 10~35T

Applicable devices: rotary kiln, ball mill, tube mill

Application: Cement, building material, metallurgy etc.

Customizable or not: Yes

Product introduction 

Gear ring is the main part of rotary kiln and ball mill which has to run for a long time, therefore, there is high quality requirement for gear ring in production.

Our main material for the Gear ring is similar to followings:

Standard Specifications for Cast Steel

Country

Standard

Grade

United Kingdom BS EN 10083/2-1991 C45
USA ASTM A 29/A29M-04 1045
Germany DIN EN 10083-2-2006 C45/CK45
Japan JIS G5111 SCC5
International ISO 683/1  C45/C45E4/C45M2

 

Standard Specifications for Cast Steel

Country

Standard

Grade

United Kingdom BS 970-1 708 M40
USA ASTM A 29/A29M-04 4140/4142
Germany DIN EN 10083-1-1996 42CrMo4
Japan JIS G4053-2003 SCM440
International ISO 683/1  3

Heavy Load Transmission Gear Ring Hardness Comparison

Type

Treatment

Hardness

Pinion

Gear

Pinion

Gear

 

Spur Gear

 

Quenching & Tempering

Normalizing

240~270HB

180~220HB

Quenching & Tempering

260~290HB

220~240HB

Quenching & Tempering

280~310HB

240~260HB

Quenching & Tempering

300~330HB

260~280HB

 

Helical Gear

 

Quenching & Tempering

Normalizing

240~270HB

160~190HB

Normalizing

260~290HB

180~210HB

Quenching & Tempering

270~300HB

200~230HB

Quenching & Tempering

300~330HB

230~260HB


Advantage

Shanghai Special Metal Co., Ltd adopts unique heat treatment to optimize the gear ring structure, to enhance hardness、wear resistance and impact force.

Shanghai Special Metal Co., Ltd uses high strength steel to cast gear ring and optimize rotary kiln to ensure the stability under long working time and prolongs service time.

Shanghai Special Metal Co., Ltd has a strong ability of producing steel casting and we can do mass production of gear ring in short cycle with large amount.

Production Process  

1. Wooden pattern Production  

2. Molding

3. Pouring

4. First cleaning

5. Heat treatment – grinding (inspection)

6. Rough machining (inspection)-finishing machining (inspection)

7. Packing-delivering

girth gear

Quality assurance

The fabrication route is governed by the provisions of the implemented Quality System ISO 9001: 2000. The standard documentation ensures the full traceability of every process step:

• Manufacturer test certificates according to DIN EN 10.204 § 3.1 including chemical composition, mechanical properties and non-destructive examination;

• Dimensional check supported with a “as-built“ sketch;

• Record of the heat treatment chart;

Pictures:


Product detail pictures:

Super Purchasing for Corrugated Carton Box Mill Roll Stand -
 Girth gear for rotary kiln, ball mill and tube mill – Special Metal detail pictures

Super Purchasing for Corrugated Carton Box Mill Roll Stand -
 Girth gear for rotary kiln, ball mill and tube mill – Special Metal detail pictures

Super Purchasing for Corrugated Carton Box Mill Roll Stand -
 Girth gear for rotary kiln, ball mill and tube mill – Special Metal detail pictures

Super Purchasing for Corrugated Carton Box Mill Roll Stand -
 Girth gear for rotary kiln, ball mill and tube mill – Special Metal detail pictures

Super Purchasing for Corrugated Carton Box Mill Roll Stand -
 Girth gear for rotary kiln, ball mill and tube mill – Special Metal detail pictures

Super Purchasing for Corrugated Carton Box Mill Roll Stand -
 Girth gear for rotary kiln, ball mill and tube mill – Special Metal detail pictures

Super Purchasing for Corrugated Carton Box Mill Roll Stand -
 Girth gear for rotary kiln, ball mill and tube mill – Special Metal detail pictures

Super Purchasing for Corrugated Carton Box Mill Roll Stand -
 Girth gear for rotary kiln, ball mill and tube mill – Special Metal detail pictures

Super Purchasing for Corrugated Carton Box Mill Roll Stand -
 Girth gear for rotary kiln, ball mill and tube mill – Special Metal detail pictures

Super Purchasing for Corrugated Carton Box Mill Roll Stand -
 Girth gear for rotary kiln, ball mill and tube mill – Special Metal detail pictures


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With this motto in mind, we've got develop into amongst one of the most technologically innovative, cost-efficient, and price-competitive manufacturers for Super Purchasing for Corrugated Carton Box Mill Roll Stand - Girth gear for rotary kiln, ball mill and tube mill – Special Metal, The product will supply to all over the world, such as: Hyderabad , Surabaya , Lithuania , We warmly welcome domestic and overseas customers to visit our company and have business talk. Our company always insists on the principle of "good quality, reasonable price, the first-class service". We are willing to build long-term, friendly and mutually beneficial cooperation with you.
  • We have been appreciated the Chinese manufacturing, this time also did not let us disappoint,good job!
    5 Stars By Elsa from Spain - 2015.11.04 10:32
    Factory equipment is advanced in the industry and the product is fine workmanship, moreover the price is very cheap, value for money!
    5 Stars By Joseph from Sri Lanka - 2015.02.21 12:14
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